Data based on U.S. Bureau of Labor and Statistics survey of occupational injuries and illnesses. This data is from the 2018 U.S. Survey.
Occupational Hazards
In order to create a safe and effective work environment, employees must be able to identify the occupational hazards that lurk around every corner. Some of the most common safety hazards facing the Manufacturing industry include:
Harsh Chemicals
The National Health and Safety Commission estimates that about “2,300 workers die each year due to the exposure of hazardous substances.” With hazardous substances being used in most facilities, it’s imperative that employees be educated on the chemicals they are working with and what precautions to take if an exposure occurs.
Lockout/Tagout
When servicing or performing maintenance on machinery, equipment must be powered off and the appropriate lockout/tagout procedures must be followed. By following these measures, you will alert employees of potential danger and prevent them from being seriously injured, should the machine release hazardous energy. The unexpected startup of equipment can lead to electrocution, shocks, cuts, burns, pinching and even death.
Machine Guarding
Industrial machines pose numerous threats to employees on the job. Employees can become crushed by or entangled in machine gears, which can result in severe injury, and even amputation. Machines that have sharp edges can also cut or puncture the skin if the appropriate PPE isn’t worn. Installing machine guards and powering machines down while they receive maintenance are effective ways to reduce employee injuries.
Noise
Workers who are exposed to high levels of noise on a regular basis are at risk for hearing damage as well as permanent hearing loss. OSHA requires all employees who are exposed to 85 decibels or higher over an eight-hour workday to wear hearing protection. Noise can also be distracting for employees and prevent them from being alert to other hazards such as a malfunctioning machine or an approaching forklift.
Slips, Trips, and Falls
Uneven walking surfaces, slippery floors and damaged steps in factories and warehouses are often the cause of employee falls. Obstacles such as clutter in walkways or loose cables blocking an aisle can result in serious accidents. By incorporating good housekeeping practices and the appropriate fall protection PPE, employers can significantly reduce the number of injuries sustained on their worksite.
